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COILBENDER

CNC tube bending machine with a fully automatic cycle

A new interpretation of the coil bending process: a quick, efficient, and compact solution for mandrel-assisted tube bending starting directly from the coil. COILBENDER integrates these features into one system: 

  • A motorized reel with a tension control on the tube.

  • Horizontal and vertical straightening systems with sets of roller drive for the tube directly from the reel.

  • An orbital cutting system with a wheel and a pneumatic shear. 

  • The latest generation of the “Fully Electric” reversed tube-bending machine, right and left bends with a mandrel for tubes with a diameter of up to 25 mm and a CNC loading system. 

  • An electric endforming machine with a 5-ton deforming force, 2 CNC axes, and sideways collapsing movement. 

  • An effective and compact integrated unloading system for the processed tube 

The machine is managed by Siemens SINUMERIK 840D sl accessible from a single console. The simplified UII (User ISO Interface) software on the machine allows simulation and optimisation of the bending programs. This machine is designed to integrate into the “Smart Factory” system. 

Technical details - COILBENDER

Bending direction Right and left ←&→
Max Dia. Tube (R=350-450 N/mm²) 25x2 mm
No. CNC axes 12
Max. bending radius 120 mm
Max length tube 800 mm
Max. bending speed 354 °/sec
Bending resolution ±0.05 mm
Max speed Y axis 120 m/min
Resolution of Y axis ±0.05 mm
Resolution of Y axis 100 m/min
Deformation force 5 Ton
Max deformation length 150 mm
Clamp force 7.5 Ton
Clamp length 42 mm
Tool change step 80 mm
Tool change speed 45000 mm/m
Voltage 400 V
Mains frequency 50 Hz
Power 20 kW
Weight 5000 kg

Fields of application

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